Coal & Solid Fuels

Based on our combined power, petroleum refining, mineral process, and pulp and paper expertise, UniField has been involved in the solid fuel handling industry for over 20 years. Within that time, we have developed considerable expertise in coke, lignite and coal drying, milling and combustion. We have provided studies, preliminary and detailed engineering, as well as procurement and construction representation, on small through major biomass and waste derived fuel projects for owners of power stations, petroleum refineries, industrial kilns, paper mills, and other. Our service approach is to deliver high engineering quality and efficiency on every project.

While UniField possesses a wealth of materials handling knowledge, we are first and foremost a projects firm – one that is focused on delivering optimum return on client investment. Owners rely on our thorough and accurate studies and cost estimating to assist them in annual capital and major project budgeting. Our engineers are well versed in the latest equipment designs, regulatory and insurance mandates and fuel handling safe practices. UniField’s full-service staff has the experience and ability to complete all facets of process, electrical, mechanical and civil/structural design of small projects as well as major plant expansions and green field installations.

In addition to engineers and designers, we have a complete staff of procurement, scheduling and construction administration specialists - enabling UniField to assume full engineering responsibility for your project through startup. On major projects, our typical contracting approach is as the owner’s agent, wherein UniField holds engineering responsibility for the project from study through startup, commissioning and acceptance testing. For small capital projects, we most often team with the owner’s staff to achieve a flexible, low-cost delivery.

Representative Projects

  • High Temperature, Vibratory Fluid Bed Coal Drying
  • High Temperature, Pressure Retort Coal Drying
  • Cement Kiln Indirect Coal Firing Systems Design
  • RDF Gasification and Methanol Production Study
  • Power Station Direct Coal Firing Systems Design
  • Power Station Unit Train Lignite Unloading Design
  • Power Station Coal Yard Design
  • Biomass Co-Firing Study for Lignite Fired Plants
  • Petroleum Coke Silo Upgrade
  • Refinery Coke Handling & Rail Loading Design
  • Aluminum Smelter Coke Calciner Upgrade
  • Tire Derived Fuel System for Cement Kiln
  • Petroleum Coke Ship Unload/Storage Domes
  • Lignite Rail Loading System
  • Coal Fines Slurry Pipeline Design
  • Petroleum Coke Milling Systems Design
  • Wood Chip Truck and Rail Unloading
  • Wood Chip Storage and Yard Handling System

Capabilities

Process & Front End Engineering
  • Crushing, Milling & Materials Handling Design
  • Heat & Material Balance Modeling, P&ID Development
  • Fan & Gas Systems flow modeling
  • Indirect Coal/Coke Firing Systems design
  • Area Classification
  • Capital Cost Estimating & Contingency Analysis
  • Design Basis Report Preparation
Detailed Engineering & Procurement
  • Facility Layout & Detailing
  • Process Equipment & Utility Systems Specification
  • Mechanical & Civil/Structural Engineering
  • Electrical, Instrumentation & Controls Engineering
  • Construction Specification/Bidding
  • Bid Analysis & Negotiations Support
  • Equipment Procurement & Expediting
   
Construction & Startup Services
  • Equipment Fabrication Inspection & Receiving
  • Scheduling & Critical Path Management
  • Construction Engineering & Administration
  • Facility Start-up & Performance Testing Oversight
  • O&M Manual Development
  • Vendor Warranty Management Support
Operations Support & Consulting
  • Facility Permitting
  • Environmental Regulations Compliance
  • Combustion Engineering
  • Process Safety Management

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